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Projects 11

Internal tools and automation platforms built to solve real operational challenges at scale.

🔥

Goldilocks — Capacity Management Platform

Real-Time Monitoring • Automated Controls

Full-stack desktop app monitoring bin, bay, and aisle utilization across drop zones and pick areas in real time. Color-coded heatmaps, automated lock/unlock via BinConf CSV upload, and 13x speed improvement over browser scraping using direct HTTP calls.

  • Real-time drop zone and pick area utilization tracking
  • Aisle-level heatmap with stowmap class-N color mapping
  • One-click lock/unlock with automated BinConf CSV upload
  • API parameter capture and caching for direct-mode scraping
  • 15-minute auto-refresh with multi-warehouse support
PythonTkinterSeleniumREST APIsOpenPyXLThreadingJSON Caching
🚨

Andon Monitor

Alert Tracking • Analytics Dashboard

Real-time warehouse andon monitoring dashboard that tracks alert counts by type, dwell time analysis (0-12h, 12-24h, 24-48h, 48h+), and weekly top puller rankings.

  • Multi-page pagination scraping for complete data extraction
  • Automated login with security key authentication flow
  • Hidden browser operation with win32gui window management
  • Clickable CSV exports by type, dwell category, or puller
  • Auto-refresh every 15 minutes with session persistence
PythonTkinterSeleniumWin32 APIExcel COMThreading
🛣

Pick Path Generator

Aisle Sorting • Path Optimization

Automated pick path generation tool that sorts bin IDs by aisle, shelf, and slot with configurable snake or zig-zag patterns. Outputs BinConf-ready CSVs for direct upload.

  • Snake pattern: alternates shelf direction per slot (A-Z, Z-A, A-Z...)
  • Zig-zag pattern: repeats same direction for all slots
  • Z-K mode: custom shelf sequence skipping L-Y on reverse
  • Dual-aisle interleaving for paired VNA aisles
  • 200-row configuration for full facility path planning
PythonPandasTkinterOpenPyXLCSV
🗑

Bulk Delete & Sideline Tool

Inventory Management • Browser Automation

Dual-tab automation tool for mass item deletion and sidelining via AFT and Poirot. Handles the full workflow with progress tracking and Excel log exports.

  • Automated AFT Delete Items workflow with 5 deletion reason types
  • Poirot-based sidelining with confirm/change container flow
  • Session reuse across runs (no re-login required)
  • Structured Excel logs with container, ASIN, disposition, and cost
  • FC Research integration for dropzone-based bulk extraction
PythonSeleniumTkinterOpenPyXLCSVThreading
🚚

Inbound Flow Monitor

Real-Time Tracking • Web Dashboard

Web-based inbound flow monitoring system integrated with FMC. Tracks VRIDs, pallets, units, and door assignments in real time with auto-refresh.

  • Live VRID monitoring with pallet and unit counts
  • Door assignment tracking per VRID
  • Performance metrics and KPI dashboards
  • Multi-user profiles with per-user credentials
PythonFlaskHTML/CSS/JSSeleniumFMC API
📈

WAVE DPT — Damaged Inventory Tracker

Quality Monitoring • Automated Reporting

Automated scraper and reporting tool for FC Quality damaged inventory data. Generates actionable reports for inventory governance and deletion cost tracking.

  • Automated FC Quality data scraping
  • Excel-based damaged inventory adjustment tracking
  • Configurable warehouse and report parameters
PythonSeleniumExcel/VBAJSON Config
🕑

Inventory Dwell Time Analysis

Facility Audit • Inventory Intelligence

Multi-join analytical query calculating container dwell times across an entire fulfillment center. Uses temp tables, window functions, timezone conversion, and COALESCE chains.

  • 12+ table joins across containers, bin items, stow metrics, pick actions, and ASIN catalogs
  • Window functions to isolate most recent stow/pick per bin
  • Spatial bin parsing (mod, aisle, level, slot) for heatmap-ready output
  • Pallet-nested item resolution via containing_container_id traversal
SQLRedshiftWindow FunctionsCTEsTemp TablesTimezone Conversion

Overweight Package Safety Report

Safety • Automated Alerting

CTE-based query identifying packages exceeding 50 lbs. Feeds an automated daily email alert system that routes flagged items to safety teams.

  • Multi-step CTE pipeline: heavy items → container mapping → weight enrichment
  • FCSKU → FNSKU → ASIN resolution chain across 3 catalog tables
  • Directly reduced workplace injuries through proactive rerouting
SQLRedshiftCTEsMulti-Table JoinsAutomated Alerting
📋

Standard Work Compliance Monitor

Regional Monitoring • Accountability

Operational compliance query tracking dirty cage container movements across the network. Distributed via automated daily email to regional leadership.

  • Dwell time calculation in days and hours for SLA tracking
  • Associate-level accountability with move-by tracking
  • Pattern-matched container filtering (dirty cage locations)
SQLRedshiftDATEDIFFPattern MatchingAutomated Distribution
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